RM新时代有限公司|首入球时间

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          螺柱焊現場(chǎng)故障代碼與報警

          2022-10-28 16:39:00
          孫輝
          原創(chuàng )
          5883

          welding is not permitted.

          解釋: 啟動(dòng)焊接信號后無(wú)接觸信號,導致無(wú)法焊接

          Cause: ? No stud in collet.

          原因:  夾套里沒(méi)有焊釘

          ? Feeder without weld studs.

          送料器里沒(méi)有焊釘

          ? Stabilizer incorrectly set or contaminated.

          支撐腳或噴嘴調整不當或太臟

          ? Weld circuit interrupted.

          焊接回路中斷

          ? Weld head fault (i.e. weld head got jammed).

          焊頭故障(例如:焊頭被卡住了)

          ? Collet defective.

          夾持器損壞了

          Remedy: ? Remove loading fault.

          措施: 排除送釘故障

          ? Check adjusting of stabilizer.

          檢查支撐腳或噴嘴的調整狀態(tài)

          ? Check welding circuit.

          檢查焊接回路

          ? Stud feeding.

          送一次釘

          ? Repeat weld cycle.

          重復一次焊接

          ? Replace collet.

          更換夾持器

          ? Notify service engineer!

          專(zhuān)業(yè)人員處理

                                                                                                                                  

          Fault 3: “Weld tool not in back position“

          故障 3 :焊頭沒(méi)有在焊接位置

          Explanation: Proximity switch for back position not configured, defective or power supply missing.

          解釋?zhuān)汉附游恢玫慕咏_(kāi)關(guān)沒(méi)有被蓋住或接近開(kāi)關(guān)被損壞或者沒(méi)有電壓

          Cause: ? Drop in compressed-air supply.

          原因: 壓縮空氣供應氣壓不足

          ? Cable package defective.

          管線(xiàn)總成損壞

          ? Monitoring time after welding was exceeded.

          焊接之后的檢測時(shí)間超差

          ? Weld head defective.

          焊頭損壞

          ? Feeder defective.

          送料器損壞

          ? Collet welded to work surface.

          把夾持器焊在工件表面了

          Remedy: ? Check compressed air.

          措施:  檢查壓縮空氣供應裝置

          ? Check cable package.

          檢查管線(xiàn)總成

          ? Check weld head - slide rail motion.

          檢查焊頭運動(dòng)滑軌

          ? Check or replace weld head.

          檢查或更換焊頭

          ? Check feeder.

          檢查送料器

          ? Check feeder fuses F1-F3.

          檢查送料器保險絲F1-F3

          ? Reset fault.

          故障復位

          ? Replace collet.

          更換夾持器

          ? Notify service engineer!

          專(zhuān)業(yè)人員處理

                                                                           

          Fault 5: “Weld procedure sequence fault“

          故障 5 :焊接程序順序故障

          Explanation: Due to a malfunction the weld sequence is not terminated correctly.

          解釋?zhuān)河捎谝粋€(gè)錯誤功能使焊接過(guò)程沒(méi)有按照程序進(jìn)行到底

          Cause: ? Feeder or SMPS malfunction.

          原因:  送料器或電源故障

          Remedy: ? Reset fault.

          措施:  故障復位

          ? Check welding (if necessary repeat welding).

          檢查焊接(重新焊接)

          ? Notify service engineer!

          專(zhuān)業(yè)人員處理

                                                                                                                                  

          Fault 6: “Program no selected“

          故障 6 缺少程序

          Explanation: The weld unit does not detect any program number.

          解釋?zhuān)?焊接單元不識別程序號碼

          Cause: ? Program no. is 0.

          原因: 程序號碼為0

          ? Transfer signal has not been set.

          沒(méi)有設置接受信號

          ? Data line defective.

          數據線(xiàn)被損壞了

          Remedy: ? Customer interface (or interface program) must be verified.

          措施: 檢查用戶(hù)接口(或接口程序)是否編寫(xiě)

          ? Notify service engineer!

          專(zhuān)業(yè)人員處理

                                                                                                                                 

          Fault 7: “Program not active“

          故障 7 程序沒(méi)有激活

          Explanation: The selected weld program is not active and therefore cannot be executed.

          解釋?zhuān)?由于被選擇的焊接程序沒(méi)有被激活,因此無(wú)法實(shí)施焊接

          Cause: ? Weld unit incorrectly programmed.

          原因: 焊接單元程序編寫(xiě)錯誤

          ? Fault customer control.

          用戶(hù)控制端錯誤

          ? Data line defective.

          數據線(xiàn)被損壞了

          Remedy: ? Check weld program and activate or select an active weld program.

          措施:  檢查焊接程序并激活或者選擇一個(gè)已經(jīng)激活的程序

          ? Notify service engineer!

          專(zhuān)業(yè)人員處理

                                                              

          Fault 13: “SMPS: Lift fault“

          故障 13   電源:沒(méi)有拉弧

          Explanation: Weld unit is unable to identify lift via measurement lines.

          解釋?zhuān)汉笝C通過(guò)它的測量線(xiàn)不能確定拉弧過(guò)程

          Cause: ? Incorrectly sequence of lift movement.

          原因: 拉弧過(guò)程的順序不正確

          ? Weld conditions prohibit lift.

          焊接條件阻礙了拉弧

          ? Cable package defective.

          管線(xiàn)總成損壞

          ? Weld head defective.

          焊頭被損壞

          ? Defective feeder.

          送料器被損壞

          ? Internal process cycle fault.

          設備內部運行故障

          Remedy: ? Check weld conditions.

          措施: 檢查焊接條件

          ? Check weld head.

          檢查焊頭

          ? Check feeder.

          檢查送料器

          ? Stud feeding.

          送一次釘

          ? Check feeder connection.

          檢查送料器連接線(xiàn)

          ? Repeat weld cycle.

          重復一次焊接

          ? Forced WC.

          啟動(dòng)焊接完成信號

          ? Notify service engineer!

          專(zhuān)業(yè)人員處理

                                                                     

          Fault 15: “Drop down timeout“

          故障 15 下落時(shí)間超時(shí)

          Explanation: Max. drop time was exceeded and welding was stopped.

          解釋?zhuān)?下落時(shí)間超出最大允許值,焊接被中斷

          Cause: ? Air gap incorrectly adjusted.

          原因: 間隙調整錯誤

          ? Weld circuit resistance too high.

          焊接回路電阻過(guò)高

          ? Measurement line-ground missing.

          沒(méi)有連接地線(xiàn)測量線(xiàn)

          ? SKK / PK defective.

          自動(dòng)焊頭或焊槍損壞

          Remedy: ? Reset fault.

          措施: 故障復位

          ? check measurement line (if necessary, reduce weld circuit resistance)

          檢查測量線(xiàn)(降低焊接回路電阻值)

          ? Check setting of SKK- / PK.

          檢查自動(dòng)焊頭或焊槍狀態(tài)

          ? Notify service engineer!

          專(zhuān)業(yè)人員處理

                                                                                                                                 

          Fault 16: “Open circuit, no arc“

          故障 16 空載焊接

          Explanation: Extinguishing of the arc during weld, resp. the weld current is below I =80A.

          解釋?zhuān)?焊接過(guò)程中拉弧被斷開(kāi),或焊接回路電流小于80A

          Cause: ? Air gap too large.

          原因: 間隙過(guò)大

          ? Gun was removed at the beginning of the weld.

          焊槍在開(kāi)始焊接時(shí)被提起

          ? Extremely impure work surface.

          焊接表面油污太多

          ? Fault SMPS.

          電源故障

          Remedy: ? Repeat weld cycle.

          措施: 重復一次焊接

          ? Stud feeding.

          送一次釘

          ? Check adjusting of the weld gun.

          檢查焊槍的調整

          ? Check welding conditions.

          檢查焊接條件

          ? Check work piece conditions.

          檢查工件表面

          ? Notify service engineer!

          專(zhuān)業(yè)人員處理

                                                                                                                              

          Fault 17: “Measurement line broken“

          故障 17 測量線(xiàn)中斷

          Explanation: Measurement line signal not any longer detected.

          解釋?zhuān)?測量線(xiàn)信號沒(méi)有被捕捉到

          Cause: ? Measurement line broken or incorrectly connected.

          原因: 測量線(xiàn)損壞或連接錯誤

          ? Reversed measurement line-ground and measurement line.

          地線(xiàn)測量線(xiàn)和測量線(xiàn)接反了

          ? SOW power failure.

          和工件的接觸電壓中斷

          ? Weld line interrupted.

          焊接電纜中斷

          Remedy: ? Check fuses on front panel.

          措施: 檢查面板上的保險絲

          ? Reset fault.

          故障復位

          ? Check welding cable.

          檢查焊接線(xiàn)

          ? Check measuring line.

          檢查測量線(xiàn)

          ? Check ground- measurement line

          檢查地線(xiàn)測量線(xiàn).

          ? Check feeder fuses.

          檢查送料器的保險絲

          ? Notify service engineer!

          專(zhuān)業(yè)人員處理

                                                                  

          Fault 23: “Handgun sequence not followed“

          故障 23 手槍焊接啟動(dòng)條件

          Explanation: Correct sequence when welding with a gun (PK/PLM) was not observed.

          解釋:  在用手槍焊接時(shí)沒(méi)有遵守正確的焊接順序

          Cause: ? Angularity switch by-passed or incorrectly adjusted.

          原因: 角度開(kāi)關(guān)被橋接或調整錯誤

          ? Trigger start by-passed.

          啟動(dòng)開(kāi)關(guān)被橋接

          ? Correct sequence "SOW-ANG-START" not observed.

          沒(méi)有遵守SOW(接觸信號)-WS(角度開(kāi)關(guān))- START(焊接)的焊接順序

          Remedy: ? Observe sequence "SOW-ANG-START".

          措施:  遵守SOW(接觸信號)-WS(角度開(kāi)關(guān))- START(焊接)的焊接順序

          ? Check PK for correct setting of angularity.

          檢查角度開(kāi)關(guān)的調整情況

          ? Release trigger and restart.

          松開(kāi)啟動(dòng)開(kāi)關(guān)并重新啟動(dòng)

          ? Notify service engineer!

          專(zhuān)業(yè)人員處理

                                              

          Fault 25: “Wrong stud loaded“

          故障 25 焊釘輸送錯誤

          Explanation: The supplied stud is not the specified stud required by unit control.

          解釋?zhuān)?所提供的焊釘不是焊機指定的焊釘

          Cause: ? The weld unit identified an incorrect stud in the weld head via the lift measuring system or the stud verification test.

          原因:  焊機只識別通過(guò)拉弧測量系統或者通過(guò)焊釘檢驗的焊釘的焊頭   

          Remedy: ? Reset fault.

          措施:  故障復位

          ? Repeat stud feeding.

          重新送一次釘

          ? Verify correct stud length in the feeder.

          檢驗送料器里焊釘的長(cháng)度

          ? Check programming.

          檢查程序

                                                                                                                                

          Fault 30: “Weld out of tolerance”

          故障 30 焊接參數超差

          Explanation: Collective fault for the exceeded tolerances.

          解釋?zhuān)?nbsp; 一般性超差

          Cause: ? The following tolerances are out of parameter: weld current, weld time, Vp, Vw, Pen, Varc peak, Varc drop or weld energy.

          原因: 超出公差的參數:焊接電流,焊接時(shí)間,拉弧電壓,焊接電壓,焊接深度,電壓峰值,電壓降或焊接能量

          ? Defective SMPS or welding tool.

          電源或焊接工具損壞

          Remedy: ? Reset fault.

          措施: 故障復位

          ? Check tolerances.

          檢查公差設定值

          ? Check weld circuit and weld conditions.

          檢查焊接電流和焊接條件

          ? Check SMPS and welding tool.

          檢查電源和焊接工具

                                             

          Fault 100: “Feeder: No power to aux. supply“

          故障 100 送料器:沒(méi)有電壓

          Explanation: The feeder identifies no voltage supply.

          解釋?zhuān)?送料器沒(méi)有電壓供應

          Cause: ? Defective feeder fuse.

          原因: 送料器保險絲損壞

          ? Defective feeder.

          送料器損壞

          Remedy: ? Replace feeder fuse.

          措施: 更換送料器保險絲

          ? Check feeder.

          檢查送料器

          ? Notify service engineer!

          專(zhuān)業(yè)人員處理

                                               

          ault 102: “Feeder: Feed rail not filled in time“

          故障 102 送料器:焊釘傳送錯誤

          Explanation: Filling of the rail way is not ensured.

          解釋?zhuān)?焊釘傳送過(guò)程中出現故障

          Cause: ? Sufficient stud level in the separating drum not reached.

          原因: 焊釘卡在了滑道上

          ? Mechanical defect of the escapement rails

          滑道上有機械故障

          ? Wrong adjusting on the stud inlet dish.

          焊釘口調整錯誤

          ? Wrong adjusted or defective proximity switch "Min".

          最小接近開(kāi)關(guān)調整錯誤或損壞

          Remedy: ? Check adjusting.

          措施: 檢查送料器調整

          ? Replenish weld studs.

          加滿(mǎn)焊釘

          ? Remove blockage.

          清除滑道上焊釘

          ? Adjust proximity switch or/and replace.

          調整接近開(kāi)關(guān)或更換

          ? Notify service engineer!

          專(zhuān)業(yè)人員處理

                                                 

          Fault 106: “Feeder: Feed tube locking switch open“

          故障 106 送料器:送料管被鎖緊

          Explanation: The signal for feed hose locking at the stud feeder is not configured.

          解釋?zhuān)?送料器鎖緊信號開(kāi)關(guān)沒(méi)有被蓋上

          Cause: ? Feed tube not connected (gun).

          原因: 送料管沒(méi)有連接

          ? No bridge for feed tube locking (head).

          送料管鎖緊開(kāi)關(guān)沒(méi)有連上

          ? Defective cable package.

          管線(xiàn)總成損壞

          ? Defective fuse F5 on PCB ETF CPU E510.

          中央處理器E510電路板保險絲F5損壞

          Remedy: ? Connecting feed tube.

          措施: 連接送料管

          ? Check locking switch.

          檢查緊鎖開(kāi)關(guān)

          ? Check cable package.

          檢查管線(xiàn)總成

          ? Replace fuse.

          更換保險絲

          ? Notify service engineer!

          專(zhuān)業(yè)人員處理

                                             

          Fault 109: “Feeder: Feed cycle timeout“

          故障 109 送料器:送料循環(huán)超時(shí)

          Explanation: The weld unit indicates an incorrectly performed feed cycle.

          解釋?zhuān)?焊機顯示一個(gè)錯誤的送料循環(huán)

          Cause: ? The feeder does not terminate a feed cycle in the maximum

          monitoring time.

          原因: 送料器沒(méi)有把送料循環(huán)鎖定在最大的監控時(shí)間內

          Remedy: ? Check feeder.

          措施: 檢查送料器

          ? Repeat stud feeding.

          重復一次焊接

          ? Notify service engineer!

          專(zhuān)業(yè)人員處理

                                                       

          Fault 118: “Feeder: +5V Keypad not detected“

          故障 118 :送料器:控制面板沒(méi)有 +5V 電壓供應

          Explanation: The voltage supply 5V for the keypad communication is missing.

          解釋?zhuān)?控制面板通信的+5V電壓沒(méi)有

          Cause: ? Defective fuse F3 on PCB ETF CPU E510.

          原因: 中央處理器E510電路板保險絲F3損壞

          ? Defective optocoupler on the PCB ETF CPU E510.

          E510電路板上的光耦合器損壞

          Remedy: ? Replace fuse.

          措施: 更換保險絲

          ? Replace PCB ETF CPU E510.

          更換E510電路板

          ? Notify service engineer!

          專(zhuān)業(yè)人員處理

                                                                                                                              

          Fault 119: “Feeder: LM / Solenoid under voltage“

          故障 119 送料器:自動(dòng)焊槍 / 電磁閥不足

          Explanation: The voltage supply for the linear motor / solenoid is less than 90 Volt

          解釋?zhuān)?直流電機/電磁閥的供電電壓低于90V

          Cause: ? Defective fuse F2 on ETF PCB Amplifier E 512.

          原因: 放大器E512     電路板保險絲F2損壞

          ? Defective ETF PCB amplifier E 512.

          放大器E512電路板損壞

          Remedy: ? Replace fuse F2.

          措施: 更換保險絲F2

          ? Replace ETF PCB Amplifier E 512.

          更換放大器E512電路板

          ? Notify service engineer!

          專(zhuān)業(yè)人員處理

                                                     

          Fault 121: “Feeder: LM/Solenoid over voltage“

          故障 121 :送料器:自動(dòng)焊槍 / 電磁閥電壓超出

          Explanation: The voltage supply for pcb E 512 is out of the tolerance range.

          解釋?zhuān)?給電路板E512供電的電壓超出公差范圍

          Cause: ? Transformer wrong connected.

          原因: 轉換器連接錯誤

          ? Defective transformer.

          轉換器損壞

          Remedy: ? Check connection transformer.

          措施: 檢查轉換器連接

          ? Exchange transformer.

          更換轉換器

          ? Notify service engineer!

          專(zhuān)業(yè)人員處理

                                                                                                                              

          Fault 122: “LM/Solenoid not detected“

          故障 122   自動(dòng)焊槍 / 電磁閥故障

          Explanation: The connected welding tool on the feeder has not linear motor or solenoid.

          解釋?zhuān)?同送料器連接的焊接工具不是直線(xiàn)電機或電磁閥

          Cause: ? No welding tool connected.

          原因: 沒(méi)有連接焊接工具

          ? Defective cable package.

          管線(xiàn)總成損壞

          Remedy: ? Connect weld tool.

          措施: 連接焊接工具

          ? Check cable package.

          檢查管線(xiàn)總成

          ? Notify service engineer!

          專(zhuān)業(yè)人員處理

                                    

          Fault 167: “Feeder: +5V not detected“

          故障 167 送料器: +5V 檢測電壓缺失

          Explanation: The voltage supply +5V for the measurement stretch length is missing.

          解釋?zhuān)?測量拉伸長(cháng)度的+5V電壓缺失

          Cause: ? Defective cable package.

          原因: 管線(xiàn)總成損壞

          ? Defective PCB in the weld head.

          焊頭里的電路板損壞

          ? Defective optocoupler on the ETF CPU E510.

          E510里的光耦合器損壞

          Remedy: ? Check cable package.

          措施: 檢查管線(xiàn)總成

          ? Check PCB in the weld head.

          檢查焊頭里的電路板

          ? Replace PCB ETF CPU E510.

          更換E510電路板

          ? Notify service engineer!

          專(zhuān)業(yè)人員處理

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          RM新时代有限公司|首入球时间

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